Principles of PEM Electrolyser Operation Training Course
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PEM3.1 – Outline
This training course designed for all individuals and teams working with PEM Electrolysis equipment. Course duration is three days and will cover all major systems of PEM Electrolysers (see details in Course Schedule).
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The three day version of this course is found in the PDF.
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Course Schedule:
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Day 1:​
Module 1: Introduction to Electrolysis
Applications of PEM Electrolysis
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Hydrogen production for fuel cells
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Energy storage and grid balancing
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Industrial and chemical applications
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Emerging applications in the energy sector
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Other Electrolysis Types
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Alkaline, AEM, SOEC
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Environment and Sustainability
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Environmental impact assessment
Water usage and sourcing
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Green hydrogen production
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Carbon footprint and emissions reduction
Case Studies and Practical Examples
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Real-world applications and success stories
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Performance data and efficiency improvements
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Economic feasibility
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Module 2: Hydrogen Safety
Compliance and Regulations
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EX Compliance and Hazardous Zones
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Pressure Testing and Leak Testing
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Regulatory and Safety Considerations
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Codes and standards for PEM electrolysis
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Safety protocols and emergency shutdown procedures
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Compliance with regulations
Module 3: System Overview
Overview of Entire Electrolyser System including Balance of Plant (BoP)
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Overview of Each Subsystem
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Pressure Categories of Systems
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Oxygen management
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Plant layout considerations
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Equipment sizing and selection
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Process flow diagrams
Activities: Quizzes
Day 2:
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Module 4: Electrolyser Stack
PEM Electrolyser Components
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Electrolyser stack makeup
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Electrolyte membrane
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Electrodes (anode and cathode)
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Current collectors/ gas diffusion layers
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Bipolar plate
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Stack end plates
Working Principles
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Role of the proton exchange membrane
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Electrochemical reactions at the anode and cathode
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Ion transport within the electrolyser Cell/ Stack
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Electrolyser Cell Operation (Electrochemical)
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IV Characteristics
Operating Parameters
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Stack Safety
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Temperature and its effect on performance
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Pressure requirements
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Current density and voltage
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Implications for efficiency and hydrogen production rate​​​
Energy Input and Efficiency
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Energy input sources (e.g., electricity)
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Faraday's law of electrolysis
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Efficiency calculations
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Factors affecting energy efficiency
Durability
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Preventive maintenance practices
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Electrolyser lifespan
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Lifetime Indicators and Healthy Stack Designs
Challenges and Future Developments
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Technical challenges
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Cost reduction strategies
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Research and innovation in PEM electrolysis
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Integration with renewable energy sources
Module 5: Water Purification System
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Water Quality and Stack End of Life Implications
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Water Particle Filtration
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Reverse Osmosis
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Demineralisation and DI Resin System
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UV Light
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Water Quality Monitoring
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Water Repatriation
Activities: Video, Group Discussion
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Day 3:
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Module 6: Hydrogen Purification
Gas separation and purification
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Hydrogen gas generation
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Purity standards and monitoring
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Impurities and byproducts
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Hydrogen Water Separation
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Temperature Swing Gas Dryer Operation
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Pressure Control on Hydrogen System
Module 7: Power Supply and Stack Power
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AC Transformer
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AC to DC Conversion (Rectification)
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DC – DC Chopper
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Power electronics and distribution
Module 8: Control System
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Logic Flow Diagram and Troubleshooting Introduction
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SCADA Link
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Electrical system design
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Control system architecture
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Safety systems and codes
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Module 9: Operation and Maintenance
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Startup and shutdown
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Monitoring critical parameters
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Diagnosing issues
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Maintenance requirements
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Stack lifetime management
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Safety protocols
Module 10: Economic Analysis and Emerging Technologies
Economic Analysis
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Capital and operating costs
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Modelling operational expenditures
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Hydrogen pricing scenarios
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Business case development
Emerging Technologies
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Advanced materials and catalysts
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Improving efficiency and durability
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Quality control and testing methods
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Novel system designs and integration
Activities: Assessment
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Who Should Attend this Classroom Course?
This course has been designed for those working in the energy sector looking to further develop their careers to keep up to date on emerging technologies. This course is right for you if your role includes one of the following:
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Chemical and Electrical Engineers who involve in chemical and electrical engineering .
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Process Engineers specialising in process engineering can enhance their knowledge of the specific processes involved in PEM electrolysis, optimising efficiency and performance.
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Design Engineers who involve in the design of electrochemical systems.
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Validation Engineers who responsible for validating and ensuring the reliability and performance of PEM electrolysis systems.
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EC&I Engineers (Electrical, Control, and Instrumentation) who specialise in electrical, control, and instrumentation aspects.
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Project Engineers and Manager who involve in the planning, execution, and monitoring of projects related to hydrogen production.
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Commissioning Engineers who responsible for commissioning and bringing PEM electrolysis systems into operation.
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Test Engineers and Technicians who involve in testing and troubleshooting the performance of PEM electrolysis systems
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Maintenance Engineers are who responsible for the upkeep and optimal functioning of PEM electrolysis systems.
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Researchers who are in the fields of electrochemistry, energy, and related disciplines.
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Environmental Scientists who concern with environmental sustainability and clean energy solution.
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Renewable Energy Professionals who work in the renewable energy sector, especially those dealing with hydrogen production and storage.
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Industry Professionals who work in industries related to hydrogen production, fuel cells, clean energy technologies, sustainable energy initiatives or those involve in technologies related to hydrogen production and storage.
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